Chii Chaunofanira Kuziva NezvePVC Pipe uye Mbiri Yakagadzirirwa Extruders Conical Twin Screw Barrel

A conical twin screw barrel inoumba mwoyo we aTwin Screw Extrusion Machine. Ichi chikamu, chakakosha kuPVC Pipe uye Profile Yakagadzirirwa Extruders Conical Twin Screw Barrel, inowana yunifomu musanganiswa uye yakagadzikana yakanyungudika mhando. Vagadziri vakaita seaPvc Conical Screws Manufacturersarudza dhizaini iyi kugadzirisa zvakajairika extrusion nyaya:

• Kusaenderana kunyunguduka quality
• Kusanganisa kusina kunaka
• Rapid screw wear
• Kushandisa simba kwakakwirira

Conical Twin Screw Extruder Barrelsinopa sevhisi yakareba, kushanda nesimba, uye kuenderana kwechigadzirwa.

Zvinhu zvakakosha uye Dhizaini yePVC Pipe uye Mbiri Yakagadzirirwa Extruders Conical Twin Screw Barrel

Conical Structure uye Working Principle

Iyo conical twin screw barrel inomira kunze nekuda kwechimiro chayo chakasiyana. Iyo screws mukati mebhodhoro ine dhayamita inova diki kubva kune imwe mugumo kuenda kune imwe, ichigadzira koni. Iyi dhizaini inobatsira screws kusunda, kusanganisa, uye kunyungudutsa iyo PVC zvinhu sezvainofamba nemudhiramu. Iyo dhiramu pachayo inowanzoitwa sechinhu chimwe chakasimba, chinochengeta mukati mutsetse uye tembiricha yakaenzana. Maheater ekunze anodziya dhiramu, uye masiruuru anotenderera anoendesa zvinhu kumberi. Kusundirwa kwakasimba kwakatakura kuseri kwechiteshi chekudya kunotsigira simba rakagadzirwa nema screws, zvichiita kuti sisitimu yese igadzikane panguva yekushanda.

Iyo conical chimiro inopa akawanda mabhenefiti:

• Inowedzera kudzvinyirirwa pane zvinyorwa, zvichibatsira kuti zvinyunguduke uye kusanganiswa nekukurumidza.
• Kuchinja kwedhayamita kunobatsira kudzora kumhanya uye kumanikidza, izvo zvakakosha pakugadzira-yemhando yepamusoro PVC pombi uye chimiro.
• Iyo dhizaini inobvumira mabhengi akakura uye shafts, zvinoreva kuti muchina unogona kubata simba rakawanda uye kugara kwenguva refu.

Ongorora: Iyo conical twin screw barrel chimiro inoita kuti ive yakanyanya kunaka kubata iyo yakanyanya kumanikidza inodiwa mukati.PVC Pipe uye Mbiri Yakagadzirirwa Extruders Conical Twin Screw Barrel.

Yakasarudzika Dhizaini yePVC Extrusion

Iyo conical twin screw barrel haisi yekungoita chimiro; iri zvakare nezvekuti inoshanda sei nePVC. PVC chinhu chinodzivirira kupisa, saka dhiramu rinofanira kuinyungudusa zvinyoro uye zvakaenzana. Iyo conical dhizaini inobatsira nekuparadzira simba uye kupisa, izvo zvinoita kuti PVC isatsva kana kuputsika.

Mabhenefiti akakosha eiyi nyanzvi dhizaini anosanganisira:

• Zviri nani kusanganisa uye kunyunguduka, izvo zvinotungamirira kune yakatsetseka uye kunyange chigadzirwa.
• Kuvandudzwa kwekutonga pamusoro pekushisa nekumanikidza, izvo zvinobatsira kuchengetedza ruvara uye saizi yePVC pombi uye chimiro chakafanana.
• Yakakwira torque uye kumhanya, zvichiita kuti zvikwanise kugadzirisa yakaoma kana yakakora PVC zvinhu.

Tafura iri pazasi inofananidza iyo conical twin screw barrel ine parallel twin screw barrel:

Iyo conical twin screw barrel's geometry zvakare inoita kuti zvive nyore kuchenesa nekuchengetedza. Izvi zvinoderedza nguva yekudzikira uye zvinoita kuti mari yekugadzira irambe yakaderera. Iyo dhizaini yakanakira PVC Pipe uye Profile Yakagadzirirwa Extruders Conical Twin Screw Barrel, kunyanya kana yakakwira kuburitsa uye mhando inodiwa.

Kusarudzwa kwezvinhu, Kusimba, uye Kudzora Hunhu

Vagadziri vanoshandisa zvinhu zvakakosha kugadzira conical twin screw barrels yakasimba uye inogara kwenguva refu. Sarudzo dzakajairika dzinosanganisira yakakwirira-giredhi alloy simbi se38CrMoAIA, SACM645, uye 42CrMo. Zvinhu izvi zvinoenda kuburikidza nemishonga senge nitriding, hard chrome coating, uye bimetallic alloy spraying. Aya maitiro anoita kuti nzvimbo yacho iome uye irambe yakasimba kupfeka uye kuora.

Zvipfeko zvakasiyana zvinopa maitiro akasiyana ekudzivirira. Semuyenzaniso, bimetallic liners uye Colmonoy hardfacing inopa yakanakisa kupfeka uye kusaita ngura. Ceramic composites inopa yakanyanya kuoma uye yakaderera kupfeka, ichiita kuti ive yakakodzera kumabasa akaomarara.

Kuve nechokwadi chese PVC Pipe uye Profile Yakagadzirirwa Extruders Conical Twin Screw Barrel inosangana nemhando yepamusoro, vagadziri vanotevedzera akasimba emhando yekudzora matanho:

1. Geza masiruuru nemadhiramu nguva nenguva kudzivirira kuwanda.
2. Monitor uye kudzora tembiricha nzvimbo pamwe chete nedhiramu.
3. Gadzirisa screw speed uye chiyero chekudyisa kune chimwe nechimwe chinhu.
4. Ongorora, zora, uye wotsiva nhengo dzakasakara panguva yakatarwa.
5. Tarisa mhando yechigadzirwa kazhinji kuti uchengete zviyero zvakakwirira.
6. Dzidzisa vashandisi kubata uye kugadzirisa michina.
7. Chengetedza marekodhi akadzama ezvirongwa, kugadzirisa, uye cheki.

Zano: Kushandisa zvinhu zvakanaka uye kutevera kwakasimba kudzora kwemhando kunobatsira iyo conical twin screw barrel kugara kwenguva refu uye kushanda zvirinani, kunyangwe pasi pemamiriro akaoma.

Zvakanakira uye Kushanda Kushandisa kwePVC Pipe uye Mbiri Yakagadzirirwa Extruders Conical Twin Screw Barrel.

Performance Benefits Pamusoro Pemamwe Madhiri Marudzi

Conical twin screw barrels inoburitsa mabhenefiti akajeka pamusoro pekamwe screw uye parallel twin screw barrels, kunyanya mukugadzirwa kwe.PVC Pipe uye Mbiri Yakagadzirirwa Extruders Conical Twin Screw Barrel. Yavo yakasarudzika geometry uye mainjiniya inopa yakakwira torque, zvirinani kubuda, uye yakagadziridzwa kudya kwezvinhu. Tafura inotevera inoratidza misiyano mikuru:

Vagadziri vakashuma kuvandudzwa kwakakosha mushure mekuchinja kune conical twin screw barrels. Semuenzaniso, fekitori yekuRussia yePVC pombi yakawedzera kubuda ne18%, yakawedzera sikuruwa yehupenyu kubva pamakore 1.5 kusvika kumakore 3.2, uye yakaderedza kushandiswa kwemagetsi pakirogiramu yechigadzirwa ne12%. Mhedzisiro iyi inoratidza kuti conical twin screw barrels inopa kuita kwepamusoro, kunyanya kuda PVC extrusion mabasa.

Conical twin screw barrels zvakare inobatsira kuderedza kushandiswa kwesimba. Dhizaini yavo inovandudza kupisa kwemafuta uye kusanganiswa kwezvinhu, izvo zvinodzikisa mutengo wekugadzira uye zvinotsigira kugadzirwa kwakasimba. Mamwe maextruder epamberi anosvika makumi maviri muzana ekuchengetedza simba nekushandisa yakakwana yekupisa yekupisa uye mota dzinoshanda. Izvi hazvibatsiri zvakatipoteredza chete asiwo zvinoita kuti kugadzira kuwedzere mari.

Kuwedzera Kubuda, Kusanganisa, uye Chigadzirwa Hunhu

Iyo conical twin screw barrel dhizainiinowedzera extrusion volume kusvika ku50%, iyo inowedzera zvakanyanya mitengo yekubuda kwePVC Pipe uye Profile Yakagadzirirwa Extruders Conical Twin Screw Barrel. Iyo mapatya screw meshini inovandudza kuveura uye kudzvanya, zvichitungamira mukunyatso kusanganisa uye plastification. Izvi zvinokonzeresa kukurumidza kumhanyisa kumhanya uye kukanganiswa kushoma kubva kumhanyisa mismatches.

Mabhenefiti akakosha anosanganisira:

• Yepamusoro kugadzirwa kunyatsoshanda uye scalability.
• Kuwedzeredzwa kusanganisa uye kunyunguduka, izvo zvinotungamira kune yunifomu yechigadzirwa mhando.
• Optimized material flow and pressure distribution, kuderedza kusamira kwezvinhu uye kunatsiridza kunyungudika.

Iyo tapered geometry yeconical twin screw barrel inosimudzira kusanganiswa kwezvinhu uye kufambisa mashandiro. Kudzikira zvishoma nezvishoma kwescrew diameter inovandudza shear simba kugovera, kuve nechokwadi kunyangwe kugovera kupisa uye kuderedza kushandiswa kwesimba. Counter-inotenderera conical screws inogonesa kukurumidza uye inoshanda extrusion, inogadzira emhando yepamusoro PVC mapaipi nemaprofile ane nzvimbo isina kukanganisa.

Vagadziri vanoyera budiriro yekubudirira nekutevera metrics akadaigoho, kukwana kwemidziyo kushanda (OEE), kubuda, uye mutengo wemhando. Smart sensors uye IoT yekubatanidza inobvumira chaiyo-nguva yekutarisa tembiricha uye screw kumhanya, ichigonesa kufungidzira kuchengetedza uye kugadzikana kwemaitiro. Makambani anoshandisa matekinoroji aya anoshuma anosvika makumi matatu muzana kudzima kusingatarisirwe uye nekukosha mari yekuchengetedza.

Iyo conical twin screw barrel zvakare inoderedza tsvina yezvinhu. Dhizaini yaro inogonesa kuenderera mberi kwekuwedzera, kucheka, uye kutonhora, kuwedzera huwandu hwekugadzira nepamusoro pe30%. Kucheka kunopisa pane yakanyungudutswa yekufa kunobvisa tsvina kubva pakudhonza mitsetse, uye chaiyo yekudzora kupisa inovimbisa yunifomu yepurasitiki. Izvi zvinodzikira mutengo wesimba uye zvinovandudza extrusion kunyatsoita, zvichiita kuti conical twin screw barrel ive inodhura-inoshanda sarudzo yevagadziri.

Zano: Kuwedzeredzwa kusanganisa uye kunyungudika kushanda hakungonatsiridza mhando yechigadzirwa asiwo kunoderedza hurema nekugadzirisa, kudzikisa tsvina yezvinhu uye kutsigira kugadzirwa kwakasimba.

Kusarudza, Kushanda, uye Kugadzirisa Maitiro Akanakisisa

Kusarudza iyo chaiyo conical twin screw barrel yePVC Pipe uye Profile Yakagadzirirwa Extruders Conical Twin Screw Barrel inosanganisira akati wandei akakosha maitiro. Vagadziri vanokurudzira kushandisa conical twin-screw extruder kune dzakaomarara PVC zvigadzirwa nekuda kweiyo diki screw chiteshi vhoriyamu uye inoshanda purasitiki. Kune PVC makomisheni ane yakakwira mafirita emukati, parallel twin-screw extruders inogona kuve yakakodzera.

Maitiro akanakisa ekusarudza anosanganisira:

1. Sarudza screw parameters ine hurefu-kusvika-dhayamita reshiyo (L/D) iri pakati pemakumi maviri ne40 yekumisikidza kwakaringana uye plasticizing mhedzisiro.
2. Sarudza chiyero chekumanikidza pakati pe 1.6 ne2 kuti uve nechokwadi chepurasitiki yakafanana uye kuderedza kushandiswa kwesimba.
3. Shandisa screw tip angles ye20°–30° kunatsiridza kushandura simba.
4. Shandisa gradient screw chimiro chekusimudzira kusanganisa uye yunifomu plasticization.
5. Ita shuwa anti-corrosion zvivakwa uye chrome plating yekuvandudza kupfeka kuramba.

Kushanda kwakanaka uye kugadzirisa kwakakosha mukuwedzera hupenyu uye kuita kweconical twin screw barrels. Aya anotevera akanakisa maitiro anobatsira kuchengetedza kushanda uye kunaka kwechigadzirwa:

• Ronga kuongorora nguva nenguvazvemasiruuru, mbiya, uye maassemblies ekufa kudzivirira kuvharika.
• Sevhisi yekuzora mapoinzi nguva nenguva kuderedza kupokana uye kupera.
• Chengetedza hurongwa hwekutonhora kudzivirira kupisa.
• Calibrate sensors uye yekutarisa zviridzwa kuchengetedza maitiro ekutonga.
• Tarisa uye uone kurongeka kwakaringana kwescrews nemadhiramu.
• Simudzira screw zvinhu zvine kusapfeka-resistant uye anti-corrosion zvinhu.
• Geza dhiramu mushure mekugadzirwa kwega kwega kunobvisa zvinhu zvakasara.
• Ongorora mukati mebhodhoro nguva zhinji kuti uone kupera kana kukuvara.
• Tsiva mabharel liners kana zvichidikanwa kuchengetedza kuvimbika.
• Tevera mugadziri-chaiwo gadziriso mirairo zvakasimba.

Nguva dzekugadzirisa dzinosanganisira kuchenesa magiya uye kutsiva bhokisi rekudzikisa mafuta mushure memaawa mazana mashanu, kutsiva gearbox yekuzora mafuta mushure memaawa mazana matatu, uye kuita ongororo yegore negore yekupfeka pazvinhu zvakakosha. Cheki dzemazuva ese dzinofanirwa kuvhara mamiriro ekuzora, mazinga emafuta, tembiricha, ruzha, vibration, uye mota ikozvino.

Zvinowanzokonzeresa kutadza kana kupfeka zvinosanganisira abrasive mafirita muresin, kushushikana kwemakanika kubva pakurongeka kwakashata, uye nyaya dzekushanda dzakaita senge kusagadzirisa zvakanaka. Matanho ekudzivirira, akadai sedhizaini chaiyo, kugara uchiongorora, uye nekungwarira kushanda, zvinobatsira kudzivirira matambudziko aya uye kuwedzera hupenyu hwemidziyo.

Ongorora: Kuomerera kune aya akanakisa maitiro kunovimbisa kuchengeteka, kuvimbika, uye kushanda zvakanaka, kuderedza kusarongeka kwekusarongeka uye kuwedzera kubereka muPVC extrusion mitsara.

Conical twin screw barrels inoita basa rakakosha mukugadzira yemhando yepamusoro PVC Pipe uye Profile Yakagadzirirwa Extruders Conical Twin Screw Barrel. Chiitiko cheindasitiri chinoratidza kuti chaiyo tembiricha yekudzora, modular dhizaini, uye yakasimba zvinhu zvinovandudza kusanganisa uye kuenderana kwechigadzirwa. Kugaro gadzirisa uye kudzora kwakangwara kunobatsira vagadziri kuwana yakagadzikana kuburitsa, kuderedza nguva, uye kutsigira hunyanzvi hwemangwana.

FAQ

Chii chinoita kuti conical twin screw barrel yakanakira PVC extrusion?

Iyo conical dhizaini inovandudza kusanganisa uye kunyungudika. Inobata kudzvinyirirwa kwepamusoro uye inopa yakagadzikana kubuda. Izvi zvinoita kuti ive yakakwana kugadzira emhando yepamusoro PVC mapaipi nemaprofile.

Kangani vashandisi vanofanirwa kuchengetedza iyo conical twin screw barrel?

Vashandi vanofanira kuongorora uye kuchenesa dhiramu mushure mekugadzirwa kwega kwega. Kugara kugadziridza kunowedzera hupenyu hwemidziyo uye kunovimbisa kuenderana kwemhando yechigadzirwa.

Ko iyo conical twin screw barrel process zvinhu kunze kwePVC?

Ehe. Iyo dhiramu inogona kugadzirisa PE, PP, uye mamwe thermoplastics. Vagadziri vanogona kugadzirisa screw dhizaini uye zvigadziriso zvezvinhu zvakasiyana.