PVC pombi imwe screw barrel inoita basa rakakosha mupurasitiki extrusion process, kunyungudika zvakanaka uye kuumba PVC zvinhu kuita mapaipi akasimba, akasimba. Muna 2022, single screw extruders yakatonga musika, ichipa 63.2% yemari yepasi rose, ichiratidza kuvimbika kwavo uye kushandisa kwakawanda.Pvc pombi imwe screw barrel mafekitoriuyesingle plastic screw barrel mafekitarihunyanzvi mukugadzira zvinhu izvi nemazvo, kuve nechokwadi chekuita zvinoenderana uye zvemhando yepamusoro.
Zvinhu zvakakosha zvePVC Pipe Single Screw Barrels
Zvikamu uye Dhizaini
Dhizaini yePVC pombisingle screw barrelinoshanda uye yakatwasuka. Chimiro chayo chinosanganisira cylindrical barrel uye screw inotenderera, iyo inoshanda pamwe chete kugadzirisa PVC zvinhu. Iyo screw's helical grooves inovimbisa kusanganisa kwakaringana uye kunyunguduka kwezvinhu, nepo mbiya ichipa inodzorwa nharaunda yeextrusion.
Yakakosha tekinoroji yezvimiro zvezvikamu izvi zvinosanganisira:
| Tsanangudzo | Details |
|---|---|
| Diameter | Ф16-Ф300 |
| Aspect ratio | L/D=15-40 |
| Mamiriro ezvinhu | Chimiro chakareruka, mutengo wakaderera, kusanganisa kwakanaka uye kugona kwepurasitiki |
Aya maratidziro anoratidza kuwanda kweiyo dhizaini, ichiita kuti ive yakakodzera kune akasiyana PVC application. Pamusoro pezvo, zvidzidzo zvemaindasitiri zvakaratidza kuti kutsvedza kwemadziro maitiro mune imwe-screw extruders anokanganisa zvakanyanya kuyerera. Mamodheru akagadzirirwa kuyerera mwero, kudonhedza kudonhedza, uye screw speed inowedzera kuwedzera extrusion performance.
Zvinhu uye Kuvaka Hunhu
Izvo zvinhu zvinoshandiswa mukugadzira PVC pombi imwe screw barrels inoita basa rakakosha mukusimba uye kuita kwavo. Madhiramu mazhinji anogadzirwa kubva ku38crMoAIA, yakakwira-simba alloy simbi inozivikanwa nekunaka kwayo kupfeka kuramba uye kuoma. Iyo yepamusoro inorapwa nitriding kuti iwedzere kuoma uye kuwedzera hupenyu hwedhiramu.
Key material properties zvinosanganisira:
- Pamusoro Kuoma: HV≥900
- Nitride Layer Kudzika: 0.5-0.8mm
Aya maficha anovimbisa kuti mbiya inogona kumira tembiricha yakakwira uye kumanikidza panguva yeextrusion process. Iyo yakasimba yekuvaka mhando inoderedza kusakara uye kubvaruka, ichidzikisa mutengo wekugadzirisa uye kuderera. Vagadziri vakaita seZhejiang Jinteng Machinery Manufacturing Co., Ltd. vanoshandisa michina yemhando yepamusoro yeCNC uye matekinoroji ekurapa kupisa kuti vakwanise kuita izvi zvepamusoro.
Kudziisa uye Kutonhodza Systems
Kudziya kwakasimba uye kutonhora masisitimu kwakakosha pakuchengetedza tembiricha inowirirana panguva yeextrusion process. Iyo yekudziya yedhiramu system inovimbisa kuti PVC zvinhu zvinonyunguduka zvakaenzana, nepo kutonhora system inodzivirira kupisa uye kuchengetedza chigadzirwa mhando.
Zvidzidzo zvekuongorora mhedzisiro yekumhanyisa sikuru uye tembiricha pakuita kweextrusion zvakaratidza kukosha kwekunyatso kudzora tembiricha. Tembiricha-kudzvanya ma transducers akaiswa pamberi uye mushure meiyo breaker plate yekutarisa mamiriro mune chaiyo-nguva, kuve nechokwadi chekuita kwakakwana. Kugadziridza kumhanyisa kumhanya, kunyungudika tembiricha, uye chiyero chekuyerera zvinokanganisa kunaka kwechigadzirwa chekupedzisira.
Aya masisitimu haangonatsiridza kushanda zvakanaka asi zvakare anosimudzira kuenderana kweiyo extrusion maitiro, ichiita PVC pombi single screw barrels sarudzo yakavimbika kune vanogadzira.
Mashandiro ePVC Pipe Single Screw Barrels Anoshanda
Basa reScrew muPVC Extrusion
Iyo screw muPVC pombi imwe screw barrel inoshanda semusana we extrusion process. Inofambisa kufamba, kunyunguduka, uye kusanganiswa kwePVC zvinhu mukati medhiramu. Iyo helical dhizaini ye screw inovimbisa kugovera kwakafanana kwekupisa uye kudzvanywa, izvo zvakakosha kuti uwane inowirirana chigadzirwa mhando.
- Optimized screw dhizaini dzakaratidza kuvandudzwa kunoshamisa. Semuyenzaniso:
- Kubuditswa kwekugadzirwa kwakapetwa kaviri kubva pa4.5 tons kusvika 8.5 tons per shift in real-world application.
- Kuwedzeredzwa kuchinjika mukugadzirisa zvinhu zvakasiyana uye zvekuwedzera zvakavandudza kunaka kwechigadzirwa.
- Tailored screw dhizaini yakaderedza kushandiswa kwezvinhu, kuwedzera purofiti.
Tsvagiridzo yehunyanzvi inosimbisa kukosha kwekugadzira sikururu. Masvomhu modhi uye zvidzidzo zvekuyedza zvinosimbisa kuti zvivhariso screws inokwenenzvera kunyungudika kuita uye extrusion mhedzisiro. Izvi zvakawanikwa zvinosimbisascrew's pivol rolemukuona kushanda uye kuvimbika kwePVC pombi kugadzira.
Kunyunguduka uye Kusanganisa Maitiro
Thekunyunguduka uye kusanganisa nziramukati mePVC pombi imwe sikuruwa barrel inonyatso kugadzirwa kutevedzana. Sezvo PVC zvinhu zvinopinda mudhiramu, kutenderera kwescrew kunogadzira kukweshera uye kupisa, zvishoma nezvishoma kunyungudutsa zvinhu. Iyo helical grooves pane screw inogonesa kusanganisa, kuve nechokwadi chekuwedzera uye mafirita akagovaniswa zvakaenzana.
- Zvidzidzo zvinoongorora barrier-screw extruders zvinoratidza kushanda kwavo mukuvandudza polymer extrusion, kusanganisira PVC.
- Tsvagiridzo yekutevedzana kwepurasitiki inopa data rekuyedza rinotsigira optimization yeextrusion maitiro.
Kudzora tembiricha kunoita basa rakakosha mukuita uku. Kugadzirisa kwakaringana kumhanyisa kumhanya uye kunyungudika tembiricha inoita kuti zvinhu zvisvike pakuenderana kwaunoda. Iyi nzira yekungwarira inoderedza kukanganisa uye inosimudzira kunaka kwese kwechigadzirwa chekupedzisira.
Kuve nechokwadi Kubudirira uye Kuenderana
Kunyatsoshanda uye kuenderana ndizvo zvakakosha muPVC pombi extrusion. Vagadziri vanoshandisa nzira dzepamusoro kuchengetedza kugadzikana kwemaitiro uye kuderedza kusiyanisa. Statistical Process Control (SPC) inotaridza misiyano uye inodzikamisa maitirwo, nepo Six Sigma's DMAIC maitiro achiwedzera kunatsa kugona kugadzira.
- Yechokwadi-yepasi data inoratidza maitiro ekugadzirisa maitiro:
- A data acquisition system yakaderedza zvirashwa kubva pa15% kusvika pa5% mukati memwedzi mitatu.
- Real-time monitoring yakadzivirira off-spec zvigadzirwa, kuve nechokwadi chemhando yepamusoro.
- Kubudirira kwegadziriro yacho kwakaonekwa sezvo yakakurumidza kuzvibhadhara pachayo kuburikidza nemarara akaderedzwa.
Aya marongero haangonatsiridza hunyanzvi chete asiwo anovimbisa kuenderana kwechigadzirwa mhando, ichiita PVC pombi imwe screw barrels yakakosha mukugadzira kwemazuva ano.
Zvakanakira zvePVC Pipe Single Screw Barrels
Nyore uye Mutengo-Kubudirira
PVC pombi single screw barrels anozivikanwa zvakanyanya nekuda kwedhizaini yavo yakatwasuka uye inodhura-inoshanda kushanda. Chimiro chavo chakareruka chinoderedza kutadza kwemakanika, zvichiita kuti ive yakanaka kune vanogadzira vanotsvagayakavimbika uye yakatsiga kuita. Single screw extruders inogara ichiunza yunifomu yekumanikidza uye mitengo yekubuda, iyo yakakosha pakugadzira emhando yepamusoro PVC pombi.
- Mabhenefiti akakosha anosanganisira:
- Yakaderedzwa yekutanga investimendi nekuda kwedhizaini yavo isina kuoma.
- Mari yekushanda yakaderera kana ichienzaniswa nehurongwa hwakaoma.
- Kukodzera kwakakwirira kwemaitiro ekugadzirisa mabasa, akadai sepombi uye kugadzira mapepa.
Muna 2024,single screw extrudersyakaverengera 62.7% yemari yemusika, ichisimbisa hutongi hwavo mumabasa madiki kusvika epakati-mwero. Kugona kwavo uye kuvimbika kunoita kuti ive sarudzo yakasarudzika kune vakawanda vanogadzira.
Maintenance uye Durability
Kusimba kwePVC pombi imwe screw barrels kunobva pakuvaka kwayo kwakasimba uye zvinhu zvepamberi. High-simba alloys, akasanganiswa neakaomeswa machira, anosimudzira kusapfeka uye ngura kunokonzerwa nePVC's abrasive nature.
| Factor | Tsanangudzo |
|---|---|
| Rudzi rwePlastiki | Corrosive chimiro chePVC chinokanganisa kupfeka. |
| Hardened Coating | Coatings inovandudza kupikisa uye hupenyu hurefu. |
| Process Settings | Kupisa kwakakodzera uye kudzvinyirira kunoderedza kupera. |
Kuita zvirongwa zvekudzivirira zvekuchengetedza zvinowedzera kuwedzera hupenyu hwemadhiramu aya. Kugara uchitarisa macheki uye kudzidziswa kwevashandi pachiyero chekupfeka kunovimbisa kuita kunoenderana nekufamba kwenguva.
Kufananidza neTwin Screw Barrels
Single screw barrels inosiyana zvakanyanya kubva kumapatya screw masisitimu mukugadzira, mutengo, uye kugadzirisa. Nepo mapatya screw barrels achikunda muhunyanzvi maapplication, single screw barrels inopa nyore uye kuvimbika kwemaitiro akajairwa.
| Feature | Single Screw Barrels | Twin Screw Barrels |
|---|---|---|
| Design | Nyore, inoderedza kutadza kwemichina | Complex, yakakwirira kukundikana ngozi |
| Maintenance | Zviri nyore, zvishoma zvehunyanzvi hunyanzvi hunodiwa | Zvimwe zvakaoma kugadzirisa |
| Operational Costs | Zvishoma nekuda kwekugadzirwa kwakanaka | Yakakwirira nekuda kwekuoma |
Single screw barrels zvakare inopa kudzora tembiricha kuri nyore uye akakodzera kushandura mhando dzekupfeka. Aya mabhenefiti anovaita sarudzo inoshanda kune vagadziri vanoisa pamberi mutengo-kubudirira uye kushanda zvakanaka.
Zvikumbiro zvePVC Pipe Single Screw Barrels
Kuvaka uye Plumbing
PVC pombi single screw barrelskuita basa rakakosha mumaindasitiri ekuvaka uye epombi dzemvura. Madhiramu aya anogonesa kugadzirwa kwepombi dzePVC dzemhando yepamusoro, dzinoshandiswa zvakanyanya kugovera mvura, madhiraini, uye masisitimu etsvina. Kugona kwavo kugadzira mapaipi ane madziro akakora uye akatsetseka nzvimbo inovimbisa kuita kwakavimbika mukudiwa kwekushandisa.
Vavaki nemakondirakiti vanosarudza mapaipi ePVC nekuda kwehuremu hwawo hunhu, corrosion resistance, uye nyore kuisa. Iyo chaiyo inopihwa ne single screw barrels inovimbisa kuti mapaipi anosangana akaomesesa indasitiri zviyero, zvichiita kuti ive sarudzo yakavimbika yekugara, yekutengesa, uye maindasitiri mapurojekiti.
Electrical Conduits uye Industrial Piping
Magetsi emagetsi uye maindasitiri epombi masisitimu anovimba zvakanyanya pamapombi ePVC anogadzirwa achishandisa single screw barrels. Aya madhiramu anovimbisa kufanana mumipimo yepombi, iyo yakakosha kune maapplication anoda chaiwo mafittings nekubatanidza.
Zvidzidzo zvekuita zvinosimbisa maitiro eakasiyana ma paramita pane extrudate zvivakwa panguva ye extrusion process. Tafura iri pazasi inopfupikisa zvakawanikwa zvakakosha:
| Parameter | Mhedzisiro paExtrudate Properties |
|---|---|
| DDGS Mazinga | Kudzikira kwakakosha mukudzvinyirirwa kwekufa nemazinga epamusoro |
| Unyoro Content | Kusiyana kwakakura muvara uye kuwedzera kwehuwandu |
| Die Dimensions (L/D reshiyo) | Zvinokanganisa kufa pressure uye kuwedzera reshiyo |
| Screw Compression Ratios | Kudzvinyirirwa kwepamusoro kunotungamirira kukuchinja kukuru kwezvinhu |
| Processing Conditions | Inofurira extruder torque, kufa pressure, uye mass flow rate |
Maonero aya anoratidza magadzirirwo akakwenenzverwa ekugadzirisa mamiriro uye screw dhizaini inosimudzira kunaka kwePVC mapaipi emagetsi nemaindasitiri ekushandisa. Mapombi anokonzeresa anoratidza kusimba kwakanyanya, kusamira kwemakemikari, uye kugadzikana kwekupisa, zvichiita kuti ive yakanaka kudzivirira waya dzemagetsi uye kutakura zvinwiwa zvemumaindasitiri.
Zvimwe Zvishandiso-Zvakasiyana Nemaindasitiri
Pamusoro pekuvaka uye kushandiswa kwemagetsi, PVC pombi single screw barrels inotsigira akasiyana maindasitiri ehunyanzvi. Zvekurima madiridziro masisitimu anobatsirikana kubva mukureruka uye kusagadzikana kwemamiriro ekunze zvivakwa zvePVC pombi. Muchikamu chemotokari, mapaipi aya anoshandiswa kufambisira mvura masisitimu nekuda kwekupokana nemakemikari uye kushanduka.
Indasitiri yechikafu nechinwiwa inoshandisawo mapaipi ePVC kune isiri-chepfu uye yehutsanana yekufambisa mvura. Iko kuita kwakasiyana-siyana kwekamwe screw barrels inobvumira vagadziri kuti vagadzirise pombi zvivakwa kuti zvisangane nezvakasiyana zvinodiwa zveindasitiri yega yega, kuve nechokwadi chekuita kwakakwana uye kuvimbika.
PVC pombisingle screw barrelsenzanisira huinjiniya hwechokwadi, kubatanidza yakagadziridzwa screw geometry uye nzvimbo dzinoshanda kusimudzira extrusion kunyatsoita. Dhizaini yavo yakasimba inovimbisa kuenderana kunyungudika tembiricha profiles, kuvandudza chigadzirwa mhando uye kuderedza tsvina. Aya madhiramu anoita basa rakakosha mukugadzira pombi yePVC, achitsigira mashandisirwo akasiyana siyana pakuvaka, pombi dzemvura, uye maindasitiri zvikamu, uku uchityaira maitiro ekugadzira anodhura uye akavimbika.
FAQ
Ndeipi hupenyu hwePVC pombi single screw barrel?
Hupenyu hunoenderana nekushandiswa uye kugadzirisa. Madhiramu emhando yepamusoro, seaya akagadzirwa kubva ku38crMoAIA alloy simbi, anowanzogara makore akati wandei nekutarisirwa kwakakodzera.
Kudzora tembiricha kunokanganisa sei extrusion kunaka?
Kunyatso kudzora tembiricha kunovimbisa kunyungudika kwakafanana uye kusanganiswa kwezvinhu zvePVC. Izvi zvinoderedza kukanganisa uye zvinowedzera kuwirirana kwechigadzirwa chekupedzisira.
Ko single screw barrels inogona kubata akasiyana PVC magadzirirwo?
Ehe, single screw barrels inochinjika kune akasiyana PVC magadzirirwo. Dhizaini yavo inotsigira mashandiro ekugadzirisa ekuwedzera uye mafirita, kuve nechokwadi chepamusoro extrusion performance.
Nguva yekutumira: Jun-05-2025