Kusarudza kodzeroSingle Screw Barrel yeExtrusion Pipekwakakosha pakuwana mhedzisiro yakakwana mumagadzirirwo ekugadzira. Zvinhu zvakakosha zvakadai sekuenderana kwezvinhu, chiyero cheL / D, uye kurapwa kwepamusoro zvinopesvedzera kuita uye kugona. Zvinhu zvisingaenderane zvinogona kukonzera galling uye kupfeka, pakupedzisira kuderedza kunyungudika kwakanaka uye kubuda kwemhando. Naizvozvo, vagadziri vanofanirwa kukoshesa kusarudzwa kwezvinhu zvakakodzera kuti vawedzere kugona kwavo kugadzira, kunyanya kana vachishandisa aVented Single Screw Extruder. Uyezve, kune avo vanonyanya kushanda nePVC, iyoPVC Pipe Single Screw Barrelzvakakosha kuti uve nechokwadi chekubuda kwemhando yepamusoro. Uyezve, iyoSingle Screw Extruder yeTubezvikumbiro zvinofanirawo kunyatsosarudzwa kuti zvisangane nezvinodiwa zvemutsetse wekugadzira.
Mafungiro Akakosha Pakusarudza
Kuenderana kwezvinhu
Kuenderana kwezvinhuinoita basa rakakosha mukuita uye hupenyu hurefu hweimwe screw barrel. Kusarudza zvinhu zvakakodzera kunogona kukanganisa zvakanyanya kupfeka uye hupenyu. Heano mamwe akakosha ekufunga nezvawo:
- Kusarudzwa Kwezvinhu Zvisina Kufanira: Kusarudza zvinhu zvisina kukodzera zvinogona kutungamirira kune simba risina kukwana rekushanda, pakupedzisira kupfupisa hupenyu hwese screw uye mbiya.
- Kupisa Kurapa Kuoma: Kana iyo yekupisa kurapwa kuoma kwenzvimbo yekushanda isingasviki zviyero zvinodiwa, inogona kukurumidza kupfeka.
- Mafirita mune Extruded Material: Kuvapo kwemafirita, akadai secalcium carbonate kana girazi faibha, kunogona kuwedzera kupfekwa pa screw uye mbiya.
Mhando dzekupfeka dzinogona kuitika dzinosanganisira:
- Abrasion: Inokonzerwa nemafiller kana resin makeup.
- Corrosive Wear: Zvinobva kune zvinowedzera mu resin.
- Adhesive Wear: Kubva pakukweshana kwakanyanya pakati pembiru nechikuru.
L/D Reshiyo
Iyo L/D reshiyo, inova reshiyo yehurefu hunoshanda hwe screw kusvika padhayamita yayo, yakakosha pakugadzirisa maitiro eextrusion. Sarudzo yeL/D reshiyoinogona kukanganisa kusanganisa, kunyungudika kushanda zvakanaka, uye huwandu hwehuwandu hwekubuda. Heano mamwe maonero:
| Polymer Type | Yakakwana L/D Ratio | Notes |
|---|---|---|
| Polyurethane | 28 L/D (yeL/D=40) | Inokwirisa nguva yekugara munzvimbo yekupindura |
| Polyurethane | 16 L/D (yeL/D=60) | Optimized for industry throughput |
| General | 20-30 | Yakajairwa mhando yezvinhu zvakasiyana |
- Kune zvinhu zvinonzwa kupisa sePVC, chiyero chidiki cheL/D chinokurudzirwa kudzivirira kuora.
- Yepamusoro tembiricha uye zvekumanikidza zvinhu zvinobatsira kubva kune yakakura L / D zviyero.
- Zvinodiwa zvemhando yakaderera, sekudzokorodza, zvinogona kushandisa mareshiyo madiki eL/D.
- Granular zvinhu zvinogona kuda diki L / D reshiyo nekuda kwepurasitiki, nepo hupfu hunoda mareshiyo akakura.
Huwandu hwepamusoro hweL/D hunowanzo konzeranguva refu yekugara, kuwedzera kusanganisa nekunyunguduka. Nekudaro, kuwandisa kwakakwira reshiyo kunogona kukonzera kuwedzera kushandiswa kwesimba uye kupfeka.
Surface Treatment
Kurapa kwepamusoro kunokanganisa zvakanyanya kusimba uye kuita kweimwe screw barrel. Kurapa kwakasiyana-siyana kunogona kuwedzera corrosion resistance uye kuderedza kuwanda kwekugadzirisa. Chimbofunga zvinotevera zvingasarudzwa:
| Surface Treatment | Tsanangudzo | Mhedzisiro paCorrosion Resistance |
|---|---|---|
| Yepakati Carbon Steel & Alloy Steel | Inoshandiswa kudzima pamusoro, chromium plating | Inokwidziridza corrosion resistance |
| Alloy Simbi, Nitrided Simbi | Gasi nitriding kurapwa | Inovandudza kupfeka uye kusagadzikana kwekuora |
| Ion Nitriding | Advanced nitriding process | Kuwedzera kunonatsiridza corrosion resistance |
| Spray Coating | Kushandiswa kwema alloys anodzivirira kupfeka | Kuvandudza kunokosha mukudzivisa kuora |
| Special Alloy Lining | Kanda simbi kana simbi ine alloy lining | Inopa high corrosion resistance |
Kurapa kwepamusoro kunokanganisawo kuwanda kwekugadzirisa. Semuyenzaniso:
| Surface Treatment Technique | Mhedzisiro paFriction | Impact paMaintenance Frequency |
|---|---|---|
| Nitriding | Inoderedza kupokana | Inoderedza kuwanda kwekugadzirisa |
| Electroplating | Inowedzera kutsvedzerera | Inoderedza zvinodiwa zvekuchengetedza |
Nekusarudza iyo yakakodzera pamusoro pekurapa, vagadziri vanogona kuona yavo imwechete screw barrel ye extrusion pombi inoshanda nemazvo uye inoda kushoma kugadziridzwa.
Zvinobva paKugadzira Kubudirira
Impact paKubuda Kwemhando
Thedhizaini yeimwe screw barrel inonyanya kukanganisa kunakayezvinobuda muextrusion process. Zvinhu zvakakosha zvinosanganisira kusanganisa, plasticization, uye kunyunguduka homogeneity. Semuenzaniso, kudzika kwescrew groove kunosiyana muzvikamu. Migero yakadzika muchikamu chekudyisa inosimudzira kufambisa asi inogona kutungamira mukusanganiswa kusina kuenzana kana yakadzika zvakanyanya. Sezvineiwo, grooves isina kudzika muzvikamu zvakanyungudutswa uye homogenization inowedzera kugera mitengo, inovandudza kupisa kupisa uye kusanganisa. Nekudaro, kana ma grooves aya akanyanya kudzika, anogona kuderedza extrusion volume.
Mukaha uripo pakati pe screw ne barrel inoitawo basa rakakosha. Gomba rakakura rinogona kutungamira mukuyerera uye kupisa, zvichikanganisa purasitiki. Uyezve, chimiro chescrew musoro chinokanganisa kuyerera kwezvinhu, zvichikonzera njodzi yekumira uye kuora kwemafuta. Pakazara, izvi zvigadziriso zvinhu pamwe chete zvinotarisa kugona uye kunaka kweiyo extrusion process. Vagadziri vanogona kutarisira kuenderana kwakavandudzwa, kukwidziridzwa kushanda zvakanaka, uye mhinduro dzakagadzirirwa kanakusarudza iyo chaiyo screw barrelye extrusion pipe.
Statistical data inotsigira zvakaonekwa izvi. Kukwidziridza kune emhando yepamusoro-single screw barrels kunogona kukonzera kudzikiswa kwe90% mukuremara senge pinholes, kukwidziridzwa kwemisodzi kuramba, uye nekuvandudza elasticity.Kupisa kwemugomo kwepamusoro kunogona kugadzira mafirimu matetenekuwedzera kwesimba rekupinza, kunyanya patembiricha dzakakwirira. Aya magadzirirwo anosimbisa kukosha kwekusarudza yakakodzera dhizaini dhizaini kuti uwane yemhando yepamusoro yekubuda.
Kushandiswa Kwemagetsi
Kushandiswa kwesimba chimwe chinhu chakakosha chinopesvedzerwa nedhizaini yemabharari ega ega. Madhizaini anoshanda anowedzera kupisa kupisa uye kusanganisa kushanda zvakanaka, izvo zvinogona kutungamira kune yakakosha kuchengetedza simba. Semuyenzaniso, masiruuru akareba ane L/D reshiyo dze30:1 kana kudarika anonatsiridza kutamisa kupisa uye kusanganisa kucherwa. Nekudaro, ivo vanoda michina mikuru, iyo inogona kutungamira kune yakakwira kurasikirwa kwesimba.
Iyo compact kusanganisa screw dhizaini ine yakakwirira compression reshiyo inoderedza nguva yekugara uye inosimudzira kutamisa kupisa, kunatsiridza kugona kwesimba. Mishumo inoratidza kuti high-effective single screw barrels inogonakuderedza kushandiswa kwesimba kusvika ku30%zvichienzaniswa nemhando dzekare. Mari yemagetsi pamwedzi inogona kudzikira ne20%. Uku kudzikiswa kwekushandiswa kwesimba hakungodzikisi mutengo wekushandisa chete asiwo kunobatsira kune imwe nzira yekugadzira inoenderera.
Maintenance Zvinodiwa
Maintenance frequency yakanangana nekuita kwese kugadzira downtime. Kugarogadzirisa kunodzivirira nyaya diki kubva mukukwira kuita matambudziko akakura, nekudaro kuderedza nguva isina kurongeka. Muna 2024, 67% yemakambani ekugadzira akashuma achishandisa kudzivirira kugadzirisa kugadzirisa nguva yemuchina. Uku kuvimba nekugadzirisa nguva dzose kunosimbisa chimiro chayo chakakosha mukushanda kwekushanda.
Kunyanya kugadzirisa kunogona kukonzera kunonoka kwekugadzira uye kuwedzera mari. Naizvozvo, vagadziri vanofanirwa kuyera chiyero pakati pekuchengeta kwakakodzera uye kuenderera mberi kwekushanda. Yepamusoro-soro single screw barrels, senge akagadzirirwa extrusion pombi, anowanzoda kushomeka kugadziridzwa nekuda kwekugara uye kuvimbika. Kuvimbika uku kunopindirana nekukanganisa kushoma kwekushanda, zvichibvumira vagadziri kuchengetedza mazinga ekugadzira.
| Uchapupu | Tsanangudzo |
|---|---|
| 67% yeMakambani Anogadzira | Muna 2024, 67% yemakambani ekugadzira ari kushandisa kudzivirira kugadzirisa kugadzirisa nguva yemuchina, zvichiratidza kuvimba kwakasimba pakugadzirisa nguva dzose kuderedza nguva. |
| 51% yeMaintenance Professionals | 51% yevashandi vekugadzirisa vanodudza nguva yekudonha kwemuchina uye kuputsika seimwe yematambudziko avo epamusoro, vachiratidza kukosha kwemaitiro ekugadzirisa frequency mukushanda zvakanaka. |
| 20 Downtime Zviitiko | Ivhareji yenzvimbo yekugadzira inotambura ne20 downtime zviitiko pamwedzi, ichisimbisa kudiwa kwemaitiro ekugadzirisa maitiro ekudzikisa izvi zvinoitika. |
Nekusarudza iyo chaiyo screw barrel ye extrusion pombi, vagadziri vanogona kusimudzira mashandiro avo, kuvandudza kunaka kwekubuda, uye kuderedza kushandiswa kwesimba uku vachideredza zvinodiwa zvekugadzirisa.
Kuongorora Zvaunonyatsoda
Inzwi Rokugadzira
Pakusarudza imwe screw barrel ye extrusion pombi, vagadziri vanofanira kufungakugadzirwa kwehuwandu. Zvinhu zvakawanda zvinokanganisa sarudzo iyi:
| Factor | Tsanangudzo |
|---|---|
| Screw Diameter | Inokanganisa chiyero chekubuda uye kugona kugadzirisa; madhayamita akakura anopa goho repamusoro asi angada simba rakawanda uye kuunza mari yakakwira. |
| Chikuro Kureba-kune-Diamita Ratio | Inosarudza nguva yekugadzirisa zvinhu uye kusanganisa; zviyero zvepamusoro zvinovandudza kusanganisa asi zvinogona kuwedzera nguva yekugadzirisa uye kushandiswa kwesimba. |
| Bharel Temperature Control | Yakakosha pakuenderana kwemhando yechigadzirwa; Kudzora chaiko kunokanganisa kunyungudika uye kuyerera zvivakwa, zvinoda zvemhando yepamusoro kudziyisa uye kutonhora masisitimu. |
| Motor Power | Inofanira kunge yakakwana kutyaira screw uye kukunda kurwisa kwezvinhu; funga zvinodiwa zvekugadzira uye kushanda nesimba. |
Zvigadzirwa Zvinotsanangurwa
Kutsanangurwa kwechigadzirwa kunokanganisa zvakanyanya kusarudzwa kwesingle screw barrel design. Kureba kwescrew, ukobvu, uye dhizaini yese inofanira kuenderana nechinangwa cheiyo extrusion process. Izvi zvinhu zvinokanganisa zvakananga maitiro emuviri wepellet anogadzirwa. Pamusoro pezvo, kumisikidzwa kweiyo-single-screw extruder inobvumira kutonga kweakasiyana paramita, kusanganisira tembiricha, screw speed, uye mbiya kumanikidzwa. Kugadzirisa ma parameter aya kuti asangane nezvinodiwa zvekugadzirisa zvinovimbisa kushanda kwakakwana.
Budget Constraints
Zvipingamupinyi zvebhajeti zvinoita basa rakakosha mukusarudza zvinhu uye magadzirirwo emabharari ega ega. Vagadziri vanofanira kuenzanisa mutengo uye kushanda. Kukwirira kumberi kwemitengo yezvinhu zvemhando yepamusoro kunogona kutungamira kukuchengetedza kwenguva refu nekuda kwekugara uye kuderedzwa kwekugadzirisa. Zvishandiso zvakachipa zvinogona kusapa kushanda kwakafanana kana hupenyu hurefu, zvichikanganisa kuita kwese.
- Zvishandiso zvepamusoro-soro zvinowanzova nemitengo yepamusoro yekutanga asi kuchengetedza mari nekufamba kwenguva.
- Zvishandiso zvinodhura zvakafanira kupfeka zvine mwero asi zvinogona kukanganisa kushanda zvakanaka.
- Vagadziri vanofanira kuongorora zvido zvekushanda vachipesana nezvimhingamipinyi zvebhajeti.
Nekunyatsoongorora vhoriyamu yekugadzira, maratidziro echigadzirwa, uye zvipingaidzo zvebhajeti, vagadziri vanogona kuita sarudzo dzine ruzivo pakusarudza imwe screw barrel ye extrusion pombi.
Kusarudza Right Single Screw Barrel yeExtrusion Pipe
Zvinotsanangurwa zveJT Single Screw Barrel
Iyo JT Single Screw Barrel yeExtrusion Pipe inoratidzira zvirevo zvepamberi izvo zvinowedzera kuita kwayo. Zvinonyanya kukosha zvinosanganisira:
| Tsanangudzo | Details |
|---|---|
| Diameter (φ) | 60-300 mm |
| L/D reshiyo | 25-55 |
| Material | 38CrMoAl |
| Nitriding kuoma | HV≥900 |
| Pfeka mushure mekuita nitriding | 0.20 mm |
| Kushata kwepamusoro | Ra0.4µm |
Aya maratidziro anovimbisa kuti dhiramu rinogona kubata zvakasiyana zvinhu zvinobudirira, zvichipa kusimba uye kugona mukugadzira.
Zvishandiso muPlastiki Pipe Manufacturing
Iyo JT Single Screw Barrel iriyakakosha mukugadzira mapaipi epurasitiki akasiyana. Inobudirira mukugadzira:
- PVC mapaipi: Inoshandiswa kugovera mvura uye kudhonza.
- PPR Mapaipi: Yakanakira kuvaka mvura uye kudziyisa masisitimu.
- ABS Mapaipi: Inowanzo shandiswa mumaindasitiri ekushandisa.
Izvi zvakasiyana-siyana zvinobvumira vagadziri kusangana neakasiyana indasitiri zviyero zvinobudirira. Dhizaini yedhiramu inovimbisa kunyungudika kuyerera, izvo zvakakosha pakuchengetedza mhando yechigadzirwa.
Benefits of High-Performance Design
Yepamusoro-inoshanda dhizaini mune imwechete screw barrels inopa akawanda mabhenefiti:
| Performance Benefit | Tsanangudzo |
|---|---|
| Yakavandudzwa kusanganisa uye kunyunguduka kwemhando | Inowedzera kufanana uye kuenderana kwezvinhu zviri kugadziriswa. |
| Kuderedza kushandiswa kwesimba | Inoderedza mari yemagetsi inoenderana nekushanda. |
| Hupenyu hwesevhisi hwakawedzerwa | Inowedzera hupenyu hurefu hwemidziyo, kunyanya nezvinhu zvinonetsa. |
Aya mabhenefiti anobatsira mukusimudzira kugadzirwa kwakanaka uye kuenderana kwechigadzirwa.Madhiramu emhando yepamusoro akagadzirwa nezvinhu zvinogara kwenguva refu anoramba kupera nekuora, kuve nechokwadi chekubuda kwakagadzikana uye kuderera kwesimba rekushandisa.
Nekusarudza iyo yakakodzera single screw barrel ye extrusion pombi, vagadziri vanogona zvakanyanya kunatsiridza mashandiro avo ekushanda uye kunaka kwechigadzirwa.
Kusarudza iyo chaiyo screw barrel inosanganisira akati wandei akakosha kufunga. Vagadziri vanofanira kutarisa pane:
| Kufunga | Tsanangudzo |
|---|---|
| Temperature Control | Zvakakosha pakuchengetedza mamiriro ekugadzirisa uye kudzivirira kuparara kwezvinhu. |
| Kuenderana kwezvinhu | Inovimbisa kuti screw barrel inogona kubata chaiwo mhando dzezvinhu zviri kugadziriswa. |
| Pfeka Resistance | Kukosha kwehupenyu hurefu, kunyanya neabrasive materials; bimetallic barrels inokurudzirwa. |
| Maintenance Practices | Kugara kugadziridza kunogona kuwedzera hupenyu hwe screw barrel uye kuchengetedza mhando yekugadzira. |
| Kufunga Kwemari | Ongorora zvose zviri mberi mari uye kusimba kwenguva refu uye kushanda zvakanaka. |
Vagadziri vanofanira kuongorora zvavanoda kuti vaite zvisarudzo zvine ruzivo. Kune mhinduro dzakarongedzerwa uye nhungamiro yehunyanzvi, kubvunzana nevanopa ruzivo kunokurudzirwa zvakanyanya.
FAQ
Chii chakakosha cheyero yeL / D mune imwechete screw barrel?
Iyo L / D reshiyo inokanganisa kusanganisa kunyatsoshanda uye nguva yekugadzirisa zvinhu, zvichikanganisa huwandu hwehuwandu hwekubuda mumatanho eextrusion.
Kuenderana kwezvinhu kunokanganisa sei kuita kwebhari?
Kuenderana kwezvinhu kunoita kuti pave nekukasira kupfeka kuramba uye hupenyu hurefu, kudzivirira nyaya senge galling uye kusimudzira kunyungudika kushanda panguva yekugadzira.
Ndeapi maitiro ekuchengetedza anofanira kuteverwa nevagadziri?
Vagadziri vanofanirwa kugara vachiongorora uye kucheneswa kuti vadzivise kusakara uye kuona kuenderana kwekuita kweimwe screw barrel.
Nguva yekutumira: Sep-10-2025