Kusarudza iyo chaiyo mapatya screw epurasitiki extruders inova nechokwadi chekushanda uye kunyatsoita mumajekiseni ekuumba maitiro. Michina iyi inosimudzira kusanganiswa kwezvinhu, inovandudza huwandu, uye kuwedzera hunyanzvi hwekugadzirisa, ichiita kuti ive yakakosha pakugadzirwa kwehuwandu.
- Musika wepasi rose wepatya screw extruder, unokosha paUS $ 1,128.1 miriyoni muna 2022, unofungidzirwa kusvika pamadhora 1,649.5 miriyoni panosvika 2031.
- A 4.5% yegore rekukura mwero inoratidza kuwedzera kwavo kudiwa mumaindasitiri.
- Magadzirirwo epamusoro, akadaimapatya-screw extruder screw barrels, gadzirisa kushanda uye kuvimbika.
Kuenderana, kugadzirisa, uye mutengo-kushanda zvinoramba zvichikosha zvinhu pakusarudza akaviri screw extruderkune mamwe maapplication, kunyanya kana uchifunga akaviri screw extruder muchinayakagadzirirwa kusangana neyakasiyana yekugadzira zvinodiwa.
Kukosha kweTwin Screw Plastic Extruders
Benefits for Jekiseni Molding
Twin screw plastic extruders inotamba yakakoshabasa mukuwedzera kushanda zvakanakauye kunaka kwemajekiseni ekuumba maitiro. Dhizaini yavo yepamberi inogonesa kutonga chaiko pamusoro pekubatanidza, devolatilization, uye kusanganisa, izvo zvakakosha pakugadzira emhando yepamusoro zvikamu zvakaumbwa. Nekugadzirisa kudzvanywa nemazvo, michina iyi inochengetedza yakanyanya kunyunguduka tembiricha uye viscosity, ichiva nechokwadi chekuenderana kwechigadzirwa kuita.
Mabhenefiti akakosha anosanganisira:
- Kushandura maindasitiri kubva pabatch kuenda kunoramba kuchigadziriswa, zvakanyanya kuvandudza kushanda zvakanaka.
- Kugadzirisa zvivakwa zvezvinhu kuburikidza nehukuru hwekusanganisa kugona, izvo zvinokanganisa zvakananga kunaka kwechigadzirwa.
- Kufambisa devolatilization nemavhavha akaiswa zvine hungwaru, kudzivirira mafashama uye kuve nechokwadi kubviswa kwezvinoputika.
- Kubvumira yakazvimirira kutonga kwemafidhi mareti uye screw RPMs, optimizing kusanganisa uye devolatilization maitiro.
Iyo inotenderera-inotenderera, inopindirana dhizaini yemapatya screw epurasitiki extruders inoonekwa zvakanyanya seyakanyatso shanda musanganiswa mhinduro muindasitiri yepurasitiki. Izvi zvinoita kuti zvive zvakakosha kune vagadziri vanotsvaga kuwana chaiyo uye kuvimbika mukuumba jekiseni.
Zvakanakira Pamusoro Imwe Sikirivha Extruders
Twin screw epurasitiki extruders inopa akati wandei mabhenefiti pamusoro peawo ega screw vamwe, kunyanya maererano nekugadzirisa kugona, kuchinjika, uye kugona. Tafura inotevera inoratidza misiyano mikuru:
| Feature | Single Screw Extruder | Twin Screw Extruder |
|---|---|---|
| Processing Mano | Basic extrusion uye nyore kusanganisa. | Inobata zvinhu zvakaoma uye kusanganiswa kwakaoma. |
| Kubudirira uye Kubudirira | Lower throughput, yakakodzera kugadzirwa kwediki-diki. | Kuwedzera kwepamusoro, kuve nechokwadi chemhando yezvigadzirwa zviri nani. |
| Flexibility uye Versatility | Kuchinja-chinja, kushanda kuri nyore. | Yakanyanya kuchinjika ine inogadziriswa parameters. |
| Material Flexibility | Inokodzera basic thermoplastics uye mafirita. | Yakanakira kuumbwa kwakaoma uye yakakwirira-viscosity zvinhu. |
| Kusanganisa Kugona | Yakakwana kune nyore kuumbwa. | Superior kusanganisa, yakanakira yekuwedzera kubatanidza. |
| Degassing uye Devolatilization | Kugona zvishoma. | Kugona kwakanakisa, kusangana nekuomesera kwemhando zviyero. |
Aya mabhenefiti anoita mapatya screw epurasitiki extruders sarudzo yakasarudzika yevagadziri vachivavarira kusimudzira kugadzirwa kwakanaka uye kunaka kwechigadzirwa. Kugona kwavo kubata zvinhu zvakasiyana-siyana uye magadzirirwo akaomarara anovimbisa kuti vanoramba vari dombo repakona remazuva ano majekiseni ekuumba maitiro.
Zvinhu Zvikuru Zvokufunga nezvazvo Pakusarudza Twin Screw Plastic Extruders
Kuenderana neJekiseni Molding Machines
Kusarudza mapatya screw epurasitiki extruder inoenderana neyakatsanangurwa yemuchina wako wekuumba jekiseni kwakakosha. Kugarisana kunovimbisa kubatanidzwa kusina musono, kuderedza nguva yekuzorora uye kuvandudza kushanda kwese. Vagadziri vanofanirwa kuongorora iyo extruder yekubuda simba, screw dhizaini, uye hunyanzvi hwekubata zvinhu kuti vaenderane nezvinodiwa zvemichina yavo yekuumba. Semuyenzaniso, extruder ine yakakwira torque density uye screw speed inogona kubata zvinhu zvakaomarara, kuve nechokwadi chekudyisa uye kunyungudika kunoenderana.
Iyo inofananidzwa zvakanaka extruder zvakare inoderedza kushandiswa kwesimba uye kupfeka pazvinhu. Tafura inotevera inotaridza maitiro akakosha senge screw kumhanya uye zvinhu zvemukati zvinokanganisa kuita:
| Key Factor | Impact paKushandiswa Kwemagetsi | Impact paPressure | Impact paTorque |
|---|---|---|---|
| Screw Rotational Speed (n) | Kuderera kwakakosha mukushandiswa kwesimba chairo (45% kuderera) nekuwedzera kukurumidza | Kuwedzera kudzvanywa ne 3.1 MPa (65%) nekumhanya kwakanyanya | Yakawedzera torque nekumhanya kwakanyanya |
| Bran Content (u) | Hapana chakakosha pakushandiswa kwesimba | Kuwedzera kudzvinyirira ne 3.8 MPa (75%) ine yakaderedzwa bran content | Yakaderedzwa torque ne34% nekuwedzera bran content |
Kunzwisisa aya metrics kunobatsira vagadziri kusarudza extruder inozadzisa yavo jekiseni molding set.
Customization Sarudzo dzeChaiyo Maapplication
Twin screw epurasitiki extruders inopa isingaenzaniswi neyakajairwa sarudzo, ichiita kuti ive yakanaka kune akasiyana maapplication. Michina iyi inobvumira vagadziri kuti vagadzirise screw dhizaini kune chaiyo mayuniti mashandiro, sekusanganisa, devolatilization, kana kusanganisa. Imwe neimwe screw element inoshandisa chinangwa chakasiyana, uye zvigadziriso zvidiki zvinogona kukanganisa zvakanyanya mhedzisiro yekugadzirisa zvinhu.
Key customization features zvinosanganisira:
- Flexible screw masisitimu ekugonesa kusanganisa uye kuyerera kwezvinhu.
- Rearrangeable mbiya zvikamu kuti uwedzere iyo extrusion maitiro pasina yakakura kugadziridzwa.
Iyi nhanho yekuchinjika inovimbisa kuti vagadziri vanogona kusangana neyakasiyana yekugadzira zvinodiwa uku vachichengetedza mutengo wakanaka. Semuyenzaniso, maindasitiri anoda zvemhando yepamusoro-viscosity kana maumbirwo akaomarara anobatsirwa kubva kune izvi zvinogoneka kuita zvinhu.
Performance Metrics: Torque, Speed , uye Material throughput
Performance metrics inoita basa rakakosha mukuona kugona kwemapatya screw plastic extruders.Torque density, screw speed, uye kugadzirwa kwezvinhu zvimiro zvakakosha zvinopesvedzera kugona kwemuchina kugadzirisa zvinhu zvinobudirira. Yakakwira torque density, semuenzaniso, inobvumira iyo extruder kubata zvinodikanwa zvikumbiro, sekusanganisa mapolymer akasimbiswa kana kugadzirisa yakakwirira-viscosity zvinhu.
Tafura iri pazasi inopa mufananidzo wekuita data yemapatya screw extruders:
| Parameter | Value |
|---|---|
| Torque Density | Simba repamusoro kusvika 18 Nm/cm³ |
| Torque pane imwe neimwe screw (Nm) | 160, 830, 1540, 2210, 4160, 6200, 8980, 17550, 25350 |
| Kukurunga kumhanya (rpm) | 1200 yemhando dzakawanda, dzimwe pa500 |
| Material throughput | Kugona kwe2,700 kg/h muPP+girazi fiber application |
Aya ma metrics anosimbisa kuita kwepamusoro kwemapatya screw extruder zvichienzaniswa neindasitiri zviyero, zvichiita kuti ive sarudzo yakavimbika yekugadzirwa kwehuwandu.
Mari uye Budget Kufunga
Mutengo chinhu chakakosha pakusarudza mapatya screw plastic extruder. Vagadziri vanofanira kuenzanisa mari yekutanga yekudyara nekushanda kwenguva refu. Nepo maextruder akakwira-performance anogona kunge aine mutengo wepamusoro, simba rawo, kusimba, uye kuderedzwa kwezvinodiwa zvekugadzirisa zvinowanzokonzera kuderera kwemitengo yevaridzi.
Zvinhu zvinokanganisa mutengo zvinosanganisira:
- Screw uye barrel zvinhu zvemhando.
- Customization zvinodiwa.
- Yepamberi maficha senge otomatiki kudzora uye ekutarisa masisitimu.
Kuisa mari mune yemhando yepamusoro extruder kubva kumugadziri ane mukurumbira inovimbisa kuita zvirinani uye kuwanikwa kwezvikamu zvakasara, kuderedza nguva yekudzikira uye mari yekugadzirisa.
Kuvimbika uye Kuchengeta Zvinodiwa
Kuvimbika kwakakosha pakuchengetedza kuenderana kwemhando yekugadzira. Twin screw epurasitiki extruder ane emhando yepamusoro zvinhu, senge screws, mbiya, uye magiya mabhokisi, anopa kusimba uye kuita zvirinani. Kugara uchigadzirisa kwakakosha zvakaenzana kudzivirira kutadza kwemuchina uye kuwedzera hupenyu hwemuchina.
Maitiro makuru ekugadzirisa anosanganisira:
- Monitoring process parameters kuona zvingangoitika nyaya kare.
- Kuita zvirongwa zvekudzivirira kuchengetedza kuderedza kusakara uye kubvarura.
- Kudzidzisa vashandi kuti vaone mapatani mumaitiro curves ekugadzirisa zvinobudirira.
Extruder screws uye mbiya chiitiko chinopfekwa nekufamba kwenguva, izvo zvinogona kukanganisa mitengo yekubuda uye tembiricha yekuburitsa. Vagadziri vanofanirwa kufunga nezvezvinokonzeresa zvehupfumi zvekutsiva zvinhu zvakasakara kuchengetedza pundutso. Kusarudza extruder yakavimbika kunoderedza matambudziko aya, kuve nechokwadi chekushanda kwenguva refu kubudirira.
Kuongorora Vagadziri neVatengesi
Maitiro ekusarudza Mugadziri Anoremekedzwa
Kusarudza mugadziri akakodzerafor twin screw plastic extruders yakakosha kuti uve nechokwadi chekubudirira kwenguva refu mumabasa ekuumba jekiseni. Vagadziri vane mukurumbira vanoratidza kuzvipira kune hutsva, mhando, uye kugutsikana kwevatengi. Kuongorora maitiro avo uye kuvapo kwemusika kunopa ruzivo rwakakosha mukuvimbika kwavo.
| Strategy Type | Tsanangudzo |
|---|---|
| Continuous Innovation | Makambani anodyara mari muR&D kusimudzira mashandiro uye kugona kwevanowedzera, kusangana nezvinodiwa zveindasitiri zvakasiyana. |
| Strategic Kudyidzana | Kubatana nevatambi vemaindasitiri uye masangano ekutsvagisa kuwedzera hunyanzvi uye kuwedzera maapplication. |
| Kubatanidzwa uye Kuwana | Kuvandudza hunyanzvi hwekugadzira uye kuwanikwa kwemusika kuburikidza nekubatanidzwa kwehunyanzvi uye kutora. |
Vagadziri vanoisa pamberi nzira idzi vanowanzo unza zvigadziriso zvekucheka zvakagadzirirwa kune zvinodiwa neindasitiri. Semuyenzaniso, Zhejiang Jinteng Machinery Manufacturing Co., Ltd. inoratidza nzira iyi nekubatanidza hunyanzvi hwekugadzira dhizaini nemichina yekugadzira michina. Kutarisa kwavo pakuvandudza uye kutonga kwemhando kunovimbisa kuita kunoenderana uye kugutsikana kwevatengi.
Basa reMutengi Wongororo uye Zvipupuriro
Ongororo yevatengi uye zvipupuriro zvinopa ruzivo rwakakosha mumukurumbira wemugadziri uye kuvimbika kwechigadzirwa. Aya maakaundi ekutanga anosimbisa zviitiko zvepasirese, zvichibatsira vangangove vatengi kuita sarudzo dzine ruzivo. Ongororo dzakanaka dzinowanzosimbisa zvinhu zvakakosha sekugara kwechigadzirwa, kusununguka kwekushanda, uye mushure mekutengesa rutsigiro.
Zano: Tsvaga wongororo inotaura nezvekuita kwenguva refu uye maitiro ekugadzirisa. Aya maonero anowanzo ratidza kukosha kwechokwadi kweiyo extruder kupfuura kutenga kwayo kwekutanga.
Zvipupuriro kubva kuvashandi veindasitiri zvinogonawo kusimbisa zvikumbiro zvemugadziri. Semuenzaniso, mhinduro kubva kumakambani anoshandisa twin screw extruder yemhando yepamusoro-viscosity zvinhu kana maumbirwo akaomarara anogona kusimbisa kugona kwemuchina. Nzira inowirirana yeongororo yakanaka inoratidza kuzvipira kwemugadziri kune mhando uye kugutsikana kwevatengi.
Kukosha kweWaranti uye Tsigiro yehunyanzvi
Warranti nerutsigiro rwehunyanzvi zvinoita basa rakakosha mukuona kusakanganisika kugadzirwa kwemabasa. Waranti yakazara inoratidza chivimbo chemugadziri mukusimba uye kushanda kwechigadzirwa chavo.Rutsigiro rwehunyanzvi rwakavimbikainoderedza kuderera uye inogadzirisa matambudziko ekushanda zvinobudirira.
Mabhenefiti akakosha erutsigiro rwakasimba mushure mekutenga zvinosanganisira:
- Kuchengetedza kwakavimbika kunovimbisa kushanda zvakanaka.
- Kuwanikwa kuri nyore kune zvakasara kunoderedza kunonoka kugadzira.
- Rutsigiro rwakakwana rwehunyanzvi runogonesa kushanda kusinga vhiringike.
Vagadziri vanopa waranti yakakura uye masevhisi anoteerera ekutsigira anoratidza kuzvipira mukubudirira kwevatengi. Semuenzaniso, makambani akashongedzerwa neyepamberi yekutarisisa uye yekuyedza michina inogona kupa chaiyo yekuongorora uye nekukurumidza kugadzirisa. Iyi nhanho yerutsigiro haingowedzere hupenyu hurefu hwemuchina asiwo inovaka kuvimba nevatengi.
Cherechedza+ Zvinhu izvi zvinokanganisa zvakanyanya kushanda zvakanaka kwenguva refu.
Kusarudza iyo chaiyo twin screw plastic extruder inosanganisira kuongorora kuenderana, kugadzirisa, kuita, mutengo, uye kuvimbika. Vagadziri vanofanira kukoshesa vatengesi vane mbiri ine waranti yakasimba uye rutsigiro rwehunyanzvi. Kudzivisa zvisarudzo zvekumhanya kunovimbisa kubudirira kwenguva refu.
Zano: Gadzira rondedzero yezvinodiwa uye enzanisa sarudzo zvine hungwaru kuti utenge uine ruzivo.
Nguva yekutumira: May-22-2025